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High Pressure Pipeline Modules

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CALCULATOR MODULE : ASME B31.3 Process Piping Line Pipe Schedule   ±

Calculate ASME B31.3 process piping schedule for metal and plastic piping.

The piping minimum wall thickness and hoop stress wall thickness schedule can be calculated from the nominal wall thickness, fabrication tolerance and corrosion allowance.

`tm = tn - fa `
`tm = (1 - fx) tn `
`t = tm - c `

where :

tn = nominal wall thickness
tm = minimum wall thickness
t = hoop stress wall thickness
c = corrosion thickness allowance
fa = negative fabrication thickness allowance
fx = negative fabrication fraction

The minimum wall thickness equals the nominal wall thickness minus the fabrication allowance. The pressure containment wall thickness equals the nominal wall thickness minus the fabrication tolerance, and minus the corrosion allowance. Fabrication tolerance can be defined by either a fabrication allowance, or a fabrication fraction. The pipe diameter can be defined by either the outside diameter or the inside diameter. Use the Result Table option to display a table of pipe dimensions versus wall thickness, wall tolerance, or piping diameter for metal pipes, or pipe dimension versus wall thickness for plastic pipes.

Calculate metal piping maximum and minimum diameter schedule. Use the Result Table option to display a table of pipe dimensions versus wall thickness, wall tolerance, or piping diameter.

Calculate piping unit mass and joint mass schedule for metal and plastic piping. Use the Result Table option to display a table of pipe dimensions and mass versus wall thickness.

Calculate piping tensile stress, yield stress and allowable schedule for metal piping. Use the Result Table option to display a table of stress versus material type.

Plastic pipe wall thickness can be defined by wall thickness or diameter ratio (DR or IDR). Select standard diameter ratios from the plastic pipe schedule (SDR or SIDR), or use user defined diameter ratios (DR or IDR).

Reference : ANSI/ASME B31.3 : Process Piping (2018)

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CALCULATOR MODULE : ASME B31.3 Process Piping Wall Thickness   ±

Calculate ASME B31.3 process piping wall thickness from temperature for low pressure steel pipe (Table A-1), high pressure steel pipe (Table K-1), and plastic piping.

Allowable stress for steel pipe is calculated from Table A-1 and Table K-1 US values (US units govern). Change units on the setup page. Stress values can be extrapolated for temperatures above the data range (care is required when using extrapolated values). The wall thickness calculations are valid for internal overpressure only. For combined internal and external pressure use the pressure difference in the calculations.

Use the Data Plot option to plot the allowable stress versus temperature for the selected material. Use the Data Table option to display the data table in the popup window (Table A-1, or Table K-1). Use the Result Table option to display a table of wall thickness and allowable pressure versus material type (for the calculate wall thickness option the allowable pressure equals the design pressure. for the specified wall thickness option the wall thickness equals the specified wall thickness). Refer to the help pages for notes on the data tables. Change units on the setup page. Use the workbook ASME B31.3 data tables to look up allowable stress data.

Note : The choice of high pressure versus low pressure service is at the discretion of the owner (section FK300). The ASME B16.5 Class 2500 pressure temperature rating for the material group is often used as a criteria.

Reference : ANSI/ASME B31.3 : Process Piping (2018)

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CALCULATOR MODULE : ASME B31.3 Process Piping Hoop Stress   ±

Calculate ASME B31.3 process piping hoop stress for low pressure steel pipe (Table A-1), high pressure steel pipe (Table K-1), and plastic piping.

The hoop stress can be calculated for either the minimum wall thickness (nominal wall thickness minus fabrication allowance), or the pressure design wall thickness (minimum wall thickness minus the corrosion allowance). For operation the hoop stress should be ≤ the design stress. For pressure tests, the hoop stress should be ≤ 100% of yield stress for hydrotest, or ≤ 90% of yield stress for pneumatic tests. For combined internal and external pressure use the pressure difference in the calculations. Use the workbook ASME B31.3 data tables to look up allowable stress data.

Note : The choice of high pressure versus low pressure service is at the discretion of the owner (section FK300). The ASME B16.5 Class 2500 pressure temperature rating for the material group is often used as a criteria.

Reference : ANSI/ASME B31.3 : Process Piping (2018)

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CALCULATOR MODULE : ASME B31.3 Process Piping Hydrotest Pressure   ±

Calculate ASME B31.3 process piping hydrotest and pneumatic leak test pressure and hoop stress check. The test pressure should be 1.5 times the design pressure for hydrotest, or 1.1 times the design pressure for pneumatic test. An allowance should be made for the pipe design temperature.

Hoop stress can be calculated for either the minimum wall thickness (nominal wall thickness minus fabrication allowance), or the pressure design wall thickness (minimum wall thickness minus the corrosion allowance). Minimum wall thickness is recommended for new piping, or piping in as new condition. The pressure design wall thickness is recommended for corroded piping. The hoop stress should be ≤ 100% of yield for hydrotest, or ≤ 90% of yield for pneumatic tests. The test pressure should be ≤ 1.5 x the pressure rating for pressure rated components.

For piping systems with combined internal and external pressure during operation, the test pressure should be calculated from the internal pressure only. The hoop stress should be calculated from the pressure difference during testing. Use the workbook ASME B31.3 data tables to look up allowable stress data.

Note : The choice of high pressure versus low pressure service is at the discretion of the owner (section FK300). The ASME B16.5 Class 2500 pressure temperature rating for the material group is often used as a criteria.

Reference : ANSI/ASME B31.3 : Process Piping (2018)

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CALCULATOR MODULE : ASME B31.3 Process Piping Design Pressure   ±

Calculate ASME B31.3 process piping design pressure for low pressure steel pipe (Table A-1), high pressure steel pipe (Table K-1), and plastic piping.

The design pressure is calculated from the pipe diameter, wall thickness, wall thickness tolerance and allowable stress (Table A-1 and Table K-1 US values : US units govern). The hoop stress is equal to the design stress at the design pressure. Change units on the setup page. Stress values can be extrapolated for temperatures above the data range (care is required when using extrapolated values). For combined internal and external pressure, the design pressure equals the pressure difference.

Use the Result Table option to display a table of design pressure versus wall thickness or design pressure versus material type. Use the Data Plot option to plot the design stress versus temperature for the selected material. Use the Data Table option to display the data table in the popup window (Table A-1, or Table K-1). Refer to the help pages for notes on the data tables (click the resources button on the data bar). Use the workbook ASME B31.3 data tables to look up allowable stress data.

Note : The choice of high pressure versus low pressure service is at the discretion of the owner (section FK300). The ASME B16.5 Class 2500 pressure temperature rating for the material group is often used as a criteria.

Reference : ANSI/ASME B31.3 : Process Piping (2018)

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CALCULATOR MODULE : High Temperature High Pressure (HTHP) Pipeline Line Pipe Schedule   ±
CALCULATOR MODULE : Hot Pipeline Temperature Decay Curve   ±
CALCULATOR MODULE : Hot Pipeline End Expansion   ±
CALCULATOR MODULE : Hot Pipeline Hobbs Lateral And Upheaval Buckling   ±
CALCULATOR MODULE : Hot Pipeline Upheaval Buckling   ±

Calculate high temperature pipeline upheaval buckling using either the Hobbs method, the Pipeng method, or the LRSTAR method.

The Hobbs method can be used for used for pipelines lying on the seabed. The LRSTAR and Pipeng methods are suitable for buried pipelines, and have been developed using the results from finite element analysis (FEA). The LRSTAR method uses a cubic spline fit for the dimensionless Richards length number and Richards weight number. The Pipeng method uses a simple mathematical relationship between the Calladine Length number and the Calladine load number based on beam theory.

The Hobbs method calculates the initiation temperature from the global axial load, the load outside the slip zone, and hence accounts for the expansion of the pipe prior to buckling. The Pipeng method and LRSTAR method calculate the initiation temperature from the axial load in the buckle, and do not account for the expansion of the pipe prior to buckling. The Pipeng method and LRSTAR method are therefore slightly conservative. In addition, the LRSTAR method includes a built in design factor. The LRSTAR method is therefore more conservative than the Pipeng method.

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CALCULATOR MODULE : Hot Pipeline Lateral Buckling   ±
CALCULATOR MODULE : Hot Pipeline Upheaval Buckling Trigger   ±

Calculate high temperature pipeline upheaval buckling trigger height using Hobbs method.

Upheaval buckling triggers are used to initiate controlled buckling of high temperature high pressure pipelines. The trigger height should be designed so that the upheaval buckling initiation temperature is lower than the lateral buckling initiation temperature for all four lateral buckling modes. The triggers should be spaced according to the buckle initiation slip length. Use the Result Plot option to display the buckle initiation temperature versus either lateral out of straightness or trigger height, and use the goal seek option to calculate the required trigger height.

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CALCULATOR MODULE : Hot Pipeline Walking   ±
CALCULATOR MODULE : Hot Pipeline Soil Friction   ±
CALCULATOR MODULE : Hot Pipeline Prop   ±
DATA MODULE : ASME B31 Pipe And Flange Dimension ( Open In Popup Workbook )   ±

ASME B31.8 gas pipe and flange data values: pipe dimensions, flange dimensions, cover requirements, cold bends, burn through and location class.

Reference : ANSI/ASME B31.8 : Gas Transmission And Distribution Piping Systems

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