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Liquid Pipeline Flow Rate Modules

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CALCULATOR MODULE : ASME B31.3 Process Piping Fluid Velocity And Flow Rate   ±

Calculate ASME B31.3 process piping fluid velocity and flow rate for two phase gas liquid piping, and three phase black oil piping (gas water and oil).

The two phase fluid calculator can be used for single phase gas, single phase liquid, or two phase gas and liquid. The three phase black oil calculator can be used for single phase oil, single phase water, two phase oil and water, and three phase oil, water and gas. Water cut is the volume fraction of water in the liquid phase (ignoring the gas phase). Gas oil ratio (GOR) is the ratio of gas moles to liquid volume (ignoring the water phase). Gas moles are commonly measured as gas volume at standard conditions, eg SCM (Standard Conditions Meter) or SCF (Standard Conditions Feet).

Reference : ANSI/ASME B31.3 : Process Piping (2018)

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CALCULATOR MODULE : ASME B31.4 Liquid Pipeline Fluid Velocity And Flow Rate   ±

Calculate ASME B31.4 liquid pipeline fluid velocity and flow rate for two phase gas liquid piping, and three phase black oil piping (gas water and oil).

The two phase fluid calculator can be used for single phase gas, single phase liquid, or two phase gas and liquid. The three phase black oil calculator can be used for single phase oil, single phase water, two phase oil and water, and three phase oil, water and gas. Water cut is the volume fraction of water in the liquid phase (ignoring the gas phase). Gas oil ratio (GOR) is the ratio of gas moles to liquid volume (ignoring the water phase). Gas moles are commonly measured as gas volume at standard conditions, eg SCM (Standard Conditions Meter) or SCF (Standard Conditions Feet).

Reference : ANSI/ASME B31.4 : Pipeline Transportation Systems For Liquids And Slurries (2012)

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CALCULATOR MODULE : Piping Fitting Minor Loss Factor   ±

Calculate pipe fitting minor loss factors.

Minor loss factors can be defined as:

  • Av (SI) flow coefficient - the flow in cubic meters per second fluid density 1 kilogram per cubic meter which gives a pressure drop of 1 Pa
  • Cv-uk (UK) flow coefficient - the flow in UK gallons per minute of water at 60 degrees F which gives a pressure drop of 1 psi
  • Cv-us (US) flow coefficient - the flow in US gallons per minute of water at 60 degrees F which gives a pressure drop of 1 psi
  • Cv-met (Metric) flow coefficient - the flow in liters per minute of water at 16 degrees C which gives a pressure drop of 1 bar
  • Kv (EU) flow coefficient - the flow in cubic meters per hour of water at 16 degrees C which gives a pressure drop of 1 bar
  • Cv* the dimensionless US flow factor = Cv-us / din^2 (din is the inside diameter in inches)
  • K factor - the ratio of pressure loss over the dynamic pressure
  • Cd or discharge coefficient - the ratio of the actual flow rate of the fluid through the fitting over the frictionless flow rate.

The K factor and discharge coefficient are dimensionless and can be used with any consistent set of units. The dimensionless flow coefficient has inconsistent units, and is unit specific. The flow coefficient Av, Cv-us, Cv-uk, Cv-met and Kv have dimensions length squared, and can not be used interchangeably between different systems of units.

Note : The friction factor K, discharge coefficient Cd, dimensionless flow coefficient Cv*, and flow coefficients Av, Cv-uk, Cv-us, Cv-met and Kv are used in different situations. The discharge coefficient is usually used for discharge through an orifice, but can also be used in other situations (for example pressure relief valves). The flow coefficients Av, Cv-uk, Cv-us, Cv-met and Kv, and the dimensionless flow coefficient Cv* are usually used for valves, but can also be used for other fittings. Engineering judgement is required to determine the correct minor loss factor to use.

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CALCULATOR MODULE : Piping Fitting Pressure Loss   ±

Calculate outlet pressure and pressure loss through piping and fittings.

The pressure loss is calculated from the Moody diagram using the Darcy-Weisbach friction factor. The Darcy friction factor can be calculated using either the Hagen-Poiseuille laminar flow equation, the original Colebrook White turbulent flow equation, or the modified Colebrook White equation. Changes in elevation are ignored.

For liquid piping with fittings the outlet pressure is calculated by:

`Po = P - 8 (fL/D+ΣK) ρ (Q^2) / (pi^2D^4) `
`ΔP = P - Po `

where :

ΔP = pressure loss
P =inlet pressure
Po = outlet pressure
Po = outlet pressure
ρ = fluid density
Q= fluid volume flowrate
f = Darcy friction factor
L = pipe length
D = pipe inside diameter
Σ K = total fitting K factor

For gas piping with fittings the outlet pressure is calculated by:

`Po = √(P^2 - 16m^2(fd.L / D + ΣK) (mma.SG.ZRoT)/(pi^2D^4) ) `

where :

m = gas mole flowrate
mma = air molar mass
SG = gas specific gravity
Z = gas compressibility factor
Ro = universal gas constant
T = gas temperature

For liquid fittings the outlet pressure is calculated by:

`Po = P - 8 K ρ (Q^2) / (pi^2D^4) `

where :

K = fitting K factor

For gas fittings the outlet pressure is calculated by:

`Po = √(P^2 - m^2K (16mma.SG.ZRoT)/(pi^2D^4) ) `

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CALCULATOR MODULE : Bernoulli's Equation Flow Meter   ±

Calculate fluid flowrate from flowmeter pressure measurements using the Bernoulli equation.

The flowrate through a flow meter can be calculated from the difference in static pressure using the Bernoulli equation. The discharge coefficient accounts for friction losses through the flow meter. Bernoulli flow meters are normally installed horizontal so that changes in elevation can be ignored.

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CALCULATOR MODULE : Liquid Pipeline Pressure Loss From The Darcy Weisbach Equation   ±

Calculate single phase liquid pipeline pressure loss using the Darcy Weisbach equation.

`Po = P - (fd L / (ID) + K) 1/2 ρ V^2 + ρ g (zi - zo) `

where :

Po = outlet pressure
P = inlet pressure
fd = Darcy friction factor
L = piping length
ID = piping inside diameter
K = total friction loss factor for fittings
ρ = fluid density
V = fluid velocity
g = gravity constant
zi = inlet elevation
zo = outlet elevation

The Darcy friction factor can be calculated for

  • Hagen-Poiseuille laminar flow equation
  • original Colebrook White equation
  • modified Colebrook White equation
  • Prandtl Nikuradse smooth pipe equation
  • Blasius smooth pipe equation
  • Colebrook smooth pipe equation
  • Miller smooth pipe equation
  • Konakov smooth pipe equation
  • Von Karman rough pipe equation

For low Reynolds numbers Re < 2000, the fluid flow is laminar and the Darcy friction factor should be calculated using the Hagen-Poiseuille laminar flow equation. For high Reynolds numbers Re > 4000, the fluid flow is turbulent and the Darcy friction factor should be calculated using one of the turbulent flow equations. In the transition region 2000 < Re < 4000, the flow is unstable and the friction loss cannot be reliably calculated. The minor loss K factor is used to account for pipeline fittings such as bends, tees, valves etc..

The calculators use the Darcy-Weisbach pressure loss equation. The Fanning friction factor is used with the Fanning pressure loss equation. The transmission factors are commonly used for gas flow. The results for the Darcy and Fanning equations are identical provided that the correct friction factor is used.

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CALCULATOR MODULE : Liquid Pipeline Chemical Dose Rate   ±

Calculate single phase liquid pipeline, liquid chemical dose volume fraction, mass fraction, volume ratio, mass ratio, and average fluid density.

`Xv = (Vd) / (Vf) `
`Mv = (Md) / (Mf) `
`Rv = 1 : (Xl) / (Xd) = 1 : (1/(Xv) - 1) `
`Rm = 1 : (Ml) / (Md) = 1 : (1/(Xm) - 1) `
`Vf = Vd + Vl `
`Mf = Md + Ml `
`ρf = Xv. ρd + (1-Xv) ρl `

where :

Xv = dose volume fraction
Mv = dose mass fraction
Rv = dose volume ratio (1 : liquid volume / dose volume rounded)
Rm = dose mass ratio (1 : liquid mass / dose mass rounded)
Vf = total fluid volume
Vd = dose volume
Vl = liquid volume (before dosing)
Mf = total fluid mass
Md = dose mass
Ml = liquid mass (before dosing)
ρf = average fluid density (dosed)
ρd = dose chemical density
ρl = liquid density (before dosing)

The average fluid density includes the dosing chemical (combined undosed liquid and dose chemical). The volume of mixing is assumed to be equal to the sum of the individual volumes. The dose amount can be calculated from either the liquid volume (before dosing), or the total fluid volume. he dose rate can be calculated from either the liquid flowrate (before dosing), or the total fluid flowrate.

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CALCULATOR MODULE : Water Open Channel Or Culvert Flow Rate From The Manning Equation   ±

Calculate flowrate in circular or rectangular water channels using the Manning equation.

`Q = A (rh^2)/3 s^(1/2) / n `
`rh = A/P `

where :

Q = flow rate
A = cross section area
P = wetted perimeter
rh = hydraulic radius
s = channel slope
n = Manning friction factor

The channel is assumed to be either open, or partly full and at ambient pressure. The head loss equals the change in elevation. Channel roughness is accounted for using the Manning friction factor. The hydraulic radius is the ratio of channel cross section area over the wetted perimeter. Valves, tees and other pipe fittings should be included by adding a minor loss equivalent length to the pipeline length.

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CALCULATOR MODULE : Liquid Pipeline Fluid Velocity And Flow Rate   ±
CALCULATOR MODULE : API RP 14E Maximum Erosional Velocity   ±

Calculate API RP 14E maximum allowable erosional velocity for platform piping systems.

The fluid density can be calculated for single phase gas, single phase liquid, two phase gas liquid, or three phase black oil (gas oil and water). The erosional velocity is calculated from the fluid density and the C Factor. Equation 2.14 in API RP 14E uses FPS units. The API RP 14E calculators have been factored to use SI units.

For fluids with no entrained solids a maximum C value of 100 for continuous service, or 125 for intermittent service can be used. For fluids treated with corrosion inhibitor, or for corrosion resistant materials a maximum C value of 150 to 200 may be used for continuous service, and upto 250 for intermittent service. For fluids with solids, the C value should be significantly reduced.

Gas oil ratio (GOR) is the ratio of gas moles over oil volume. Gas moles are commonly measured as gas volume at standard conditions (eg SCF or SCM). Water cut is the volume ratio of water in liquid (oil and water).

Reference : API 14E Recommended Practice For Design and Installation of Offshore Production Platform Piping Systems

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CALCULATOR MODULE : Pipeline Flow Rate   ±
CALCULATOR MODULE : Pump Delta Pressure Versus Flowrate Curve   ±

Calculate pump curve (pressure versus flowrate) for viscous and non viscous flow. Viscous flow is recommended if the kinematic viscosity is greater than 20 cSt.

The pump curve is calculated using a three term quadratic curve (ΔP = ΔPo - A Q - B Q^2) calculated from the shut-in delta pressure (zero flow), the maximum flowrate, and the best efficiency point (BEP).

Note : The delta stagnation pressure is required for the calculation. Some pump curves show delta static pressure (the pressure equals zero at maximum flow) instead of delta stagnation pressure (the pressure equals the dynamic pressure at maximum flow). Use the pump pressure and head conversion calculator to convert delta static pressure to delta stagnation pressure.

The pump flowrate, delta pressure, inside diameter and efficiency can be scaled for a geometrically similar pump using the affinity or similarity laws. For geometric similarity the pump inside diameter should be proportional to the impeller diameter. In practice the pump inside diameter is usually limited to pipe sizes (eg 10 inch, 12 inch etc). The impeller diameter is also normally limited to fixed sizes. It is often more practical to select an available pump inside diameter and impeller diameter, and vary the pump speed. Pump efficiency scaling is based on an empirical formula. Pump efficiency scaling should be combined with flowrate scaling. Pump efficiency varies with flowrate. Pump performance is normally measured using water (density is assumed to be 1000 kg/m^3).

PLEASE NOTE : The pump calculators are currently being updated. Apologies for any inconvenience.

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CALCULATOR MODULE : Pump Hydraulic And Input Power   ±

Calculate pump hydraulic power and input power or motive power from flowrate and delta pressure.

`Wh = Q ΔP `
`Wi = (Wh) / E `

where :

Wh = hydraulic power
Wi = input power or motive power
Q = volume flowrate
ΔP = delta stagnation pressure
E = efficiency factor

The pump efficiency accounts for energy losses in the pump such as friction etc. The input power is the motive power required to drive the pump (the size of motor). To calculate the energy required (eg electrical energy) the efficiency factor should equal the pump efficiency times the motor efficiency.

`E = Ep.Ee `

where :

Ep = pump efficiency factor
Ee = electric motor efficiency factor

Pump efficiency varies with flowrate. The flowrate with maximum efficiency is referred to as the best efficiency point (BEP).

PLEASE NOTE : The pump calculators are currently being updated. Apologies for any inconvenience.

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CALCULATOR MODULE : Pump Flowrate Pressure And Power Coefficient   ±

Calculate pump flow coefficient (Cq), pressure coefficient (Cp), power coefficient (Cw) and pump specific speed from flowrate, delta pressure, pump speed and impeller diameter. The pump coefficients are calculated at the best efficiency point (BEP).

`Cq = Q / (n d^3) `
`Cp = (ΔP) / (ρ n^2 d^2) = (gΔH) / (n^2 d^2) `
`Cw = Cq. Cp = (Q ΔP) / (ρ n^3 d^5) `
`Ns = (Cq^(1/2)) / (Cp^(3/4)) = nQ^(1/2) (ΔP^(3/4)) / ρ `

where :

Cq = flowrate coefficient at BEP
Cp = pressure coefficient at BEP
Cw = power coefficient at BEP
Ns = pump specific speed at BEP
n = pump rotational speed at BEP
d = impeller diameter at BEP
Q = flow rate at BEP
ΔP = delta pressure at BEP
ΔH = delta head at BEP
ρ = fluid density
g = gravity constant

PLEASE NOTE : The pump calculators are currently being updated. Apologies for any inconvenience.

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CALCULATOR MODULE : Liquid Kinematic And Dynamic Viscosity   ±

Calculate dynamic viscosity and kinematic viscosity for single phase liquids.

Kinematic viscosity is equal to the dynamic viscosity divided by the density of the fluid. The specific gravity (SG) equals the fluid density divided by the density of water (1000 kg/m^3). For liquids lighter than or equal to water the density can be defined as degrees API, or degrees Baume (Be-). For liquids heavier than water the density can be defined by degrees Baume (Be+), or degrees Twaddell.

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CALCULATOR MODULE : Two Phase Gas Liquid Viscosity   ±

Calculate dynamic and kinematic viscosity for two phase gas liquids (gas and oil or gas and liquid).

Kinematic viscosity is equal to the dynamic viscosity divided by the density of the fluid. The viscosity of two phase fluids and mixtures can be calculated from the dynamic viscosity and the volume fraction. The gas oil ratio is the ratio of gas moles to oil volume. It is often measured as gas standard volume (scf or scm) per oil volume (barrels, gallons, cubic feet or cubic meters).

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CALCULATOR MODULE : Two Phase Liquid Water Cut Ratio   ±
CALCULATOR MODULE : Two Phase Gas Liquid Density   ±

Calculate fluid density for two phase fluid (oil and gas, or gas and water).

The gas oil ratio is the ratio of gas moles to oil volume. The gas mass fraction is the ratio of gas mass to total fluid mass. The gas volume fraction is the ratio of gas volume to total fluid volume. Gas volume is dependent on fluid temperature and pressure. Gas oil ratio is often measured as gas standard volume (scf or scm) per oil volume (barrels, gallons, cubic feet or cubic meters).

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CALCULATOR MODULE : Single Phase Liquid Specific Gravity   ±

Calculate liquid specific gravity for single phase liquid.

Liquid specific gravity is calculated relative to the density of water (1000 kg/m^3). Liquid density can also be defined as degrees API (liquids lighter than water), degrees Baume (liquids lighter than water or liquids heavier than water), or degrees Twaddell (liquids heavier than water).

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CALCULATOR MODULE : Fluid Dosing Rate And Density   ±
CALCULATOR MODULE : Two Phase Gas Liquid Heat Capacity   ±

Calculate two phase gas liquid heat capacity.

Fluid heat capacity can be calculated for single phase phase liqui. single phase gas, or combined liquid and gas. Gas oil ratio (GOR) is the ratio of gas moles over liquid volume. Gas moles are commonly measured by standard cubic feet (scf), and stand cubic meters (scm). Gas oil ratio is often measured as gas standard volume (scf or scm) per oil volume (barrels, gallons, cubic feet or cubic meters).

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CALCULATOR MODULE : Three Phase Gas Oil Water (Black Oil) Heat Capacity   ±

Calculate three phase gas oil water (black oil) heat capacity.

Black oil is a three phase mixture of oil, water and gas. Water cut is measured relative to the total liquid volume (gas volume is ignored). Gas oil ratio (GOR) is measured relative to the oil volume at standard conditions (water volume is ignored). Gas oil ratio (GOR) is the ratio of gas moles over liquid volume. Gas moles are commonly measured by standard cubic feet (scf), and stand cubic meters (scm). Gas oil ratio is often measured as gas standard volume (scf or scm) per oil volume (barrels, gallons, cubic feet or cubic meters).

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